Nobake Molding & Coremaking 201

Overview

This second course in the nobake series provides participants with the next level of knowledge related to nobake molding and coremaking processes. Students will have a chance for hands-on practice during class.

Discussion on the first day will include: advanced foundry terminology, an introduction to specialty sands, sand variables and sand additives, as well as an in-depth discussion of the types of chemical binders used to make nobake molds and cores. There will be a focus on sand equipment, sand handling and storage, as well as reclamation and re-use, with the day culminating in determining the correct sand and binder for the application.

Day two will focus on the mold and coremaking processes. Details will include: how to use more complex tools and components; the use of refractory coatings, adhesives, and release agents; how to evaluate problem areas with raw materials, binders, and equipment; and how to adjust the process to ensure a quality mold. The course will end with discussions on quality control tools and checks, and participants will have an opportunity to present their specific problems to the class for discussion.

Course benefits include obtaining a higher level of knowledge about sand molding and coremaking processes used in established foundries. The course provides a more detailed level of information about various types of sand and binders, and their handling and usage. This course also provides an opportunity for hands-on practice using sand equipment and gives participants time to walk through the decision-making process for evaluating quality assurance issues related to sand and raw materials, equipment, and binders.